What are sintered diamond saws and why are they more expensive than other diamond tools?
Sintering is an advanced manufacturing process in which diamond particles are tightly bonded to a metal matrix under high temperature and pressure. This process creates an extremely durable and homogeneous structure that provides long lifespan and high cutting performance.
Main advantages of sintered diamond saws:
🔹 Longer lifespan – Thanks to the evenly distributed diamond particles throughout the entire cutting layer, the tool doesn’t wear out just on the surface, but constantly reveals new sharp diamonds. This means the saw maintains high cutting performance for a longer period of time.
🔹 Higher cutting efficiency – Sintered saws provide consistent performance, smoother cuts, and better control over the cutting process. They minimize vibrations and ensure more precise results.
🔹 Customization options – Sintered saws can be made with different diamond grits, various bond hardness, and special geometries, allowing optimization for specific materials such as glass, ceramics, or hard minerals.
🔹 Resistance to tough conditions – Compared to cheaper electroplated saws, where the diamond layer is only on the surface and wears out quickly, sintered saws can be used at higher temperatures and with prolonged exposure to stress.
Why are sintered diamond saws more expensive?
✅ More complex manufacturing – The sintering process requires high temperatures, pressure, and precise control of material composition, which extends the production cycle and increases costs.
✅ Higher quality raw materials – Carefully selected diamond particles and special metal bond alloys are used for optimal performance.
✅ Long lifespan compensates for the higher price – Even though the initial cost is higher, in the long run, a sintered saw is more cost-effective because it lasts many times longer than standard alternatives.
Sintered diamond saws are therefore the ideal choice for professional users looking for maximum precision, reliability, and longevity of their tools. If you need a tool that can handle demanding industrial applications, sintered diamond saws are an investment that pays off.
